Pneumatic Information Home : Cylinder Information
Double, Single, or Reverse Acting?
You can also use a double-acting cylinder as a single-acting. Click here for more information.
What is Bore Size?
Bore refers to the inside diameter of the cylinder. The larger the bore the more
force a cylinder can exert. Also, as bore size increases so does the shaft diameter making it
stronger so that it can handle increased loads.
Here are some PSI (air pressure) to force figures for standard bore sizes.
These figures are approximates only and will vary in different applications.
| Cylinder Bore Size | Force Multiplier | Force @ 100psi |
| .75" (3/4) | .4x | 40 pounds |
| 1" | 1x | 100 pounds |
| 1.5" | 1.7x | 170 pounds |
| 2" | 3.1x | 310 pounds |
| 3" | 7x | 700 pounds |
What is Stroke?
Stroke refers to the length that the cylinder shaft extends
from the cylinder body.
How to determine the right-sized cylinder for your job
Specifying the
right cylinder for the right job results in better and longer cylinder
performance. And that means lower overall operating costs.
Proper cylinder size selection begins by calculating 1) the weight of the
load, 2) the required velocity, and 3) the air pressure used. Let's take a
closer look at each of these three factors.
Weight of the load: This is set by the machine design. In order to
move the load, you'll obviously need a cylinder that provides force greater than
the load. We recommend allowing an additional factor of 25% force over the load
to compensate for friction.
Velocity: Velocity is also usually set by machine design, but there's
usually some latitude within a range. Low speeds (up to 4 in/sec) require 25%
more force than the load, moderate speeds (4 to 16 in/sec) about 50% more and
high speeds (greater than 16 in/sec) about twice as much.
Air pressure: You need consistent air flow at the minimum effective
pressure to maintain the desired velocity. Operating the cylinder at too high a
pressure accelerates seal wear and creates stress on the cylinder. Inconsistent
pressure can cause system malfunction or failure.
Next you'll need to determine bore size. Let's look at an example assuming a
maximum load of 100 lbs, a minimum velocity of 8 in/sec and a minimum pressure
of 60 psi. The velocity is moderate, but the force should be about 50% greater
than the load, or 150 lbs. Dividing the force (150) by the pressure (60) gives
you a power factor of 2.5. A 2" bore cylinder, with a power factor of 3.1,
provides the needed force.
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